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Producer U.S.A. has been involved in the sale and service of the Producer line of die casting machines since 1993. The Producer Company of Tainan, Taiwan is one of the leading manufacturers of hot chamber automatic die casting machines in the world with over 3500 machines installed worldwide. Producer maintains a state of the art manufacturing facility with its own engineering, machining and assembly facility as well as a complete testing and research and development capability.
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| It is one of the only companies in Asia with its own facilities, which enable it to control the quality of its products. Unlike other companies marketing die casting machines built in the region that rely on subcontractors for much of their work, Producer uses European and North American techniques and standards in its product line. For that reason, we encourage customers to visit our facilities and see firsthand our inspection area, inventory, machine shop and assembly area. |
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In partnership with Producer U.S.A., Producer has been able to carve a major presence in the North American die casting machinery market by offering sophisticated technology and proven engineering combined with local sales, service and parts to keep its demanding customer base satisfied.
Producer U.S.A. in turn has developed service expertise by frequent visits to the factory for training which compliment its years of experience in the North American die casting machinery market. We in turn offer complete start up training and service as well as follow up service and parts stock to keep our customer base happy.
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We have sold and installed many new machines to a variety of customers ranging from smaller job shop die casters to large captive operations with dozens of machines. We can arrange visits and encourage our potential customers to ask for references to hear first hand from satisfied customers.
In the highly competitive die casting business, it is extremely important to know your supplier and trust their service. We deliver what we promise and stand behind our products. Don’t take our word for it; ask our growing customer list.
Control System
The control systems of all of our machines are designed to provide the highest level of reliability combined with the simplicity of a user-friendly touch screen interface to maximize production and minimize training requirements. We utilize a proven industrial grade programmable logic controller combined with an operator interface that allows control and setup of all operating parameters as well as providing diagnostics and memory for all machine functions.
For pictures and further information on Control Systems, click here
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Every machine we build shares the same design including standard central motorized die height adjustment utilizing a strong bull gear; large diameter toggle pins and guide bars and a strong ratchet safety system to insure years of safe operation. Larger models (P130 and above) also offer a central hydraulic platform to change shot positions. |
| The shot ends of our machines are constructed to withstand the severe heat and pressure present in all hot chamber die-casting shops. Heavy welded A frames straddle the furnace and allow flexibility for launder systems. The A frame, shot cylinder and front platen are water-cooled. Large diameter guide bars are furnished in addition to the nozzle adjustment, which is hydraulically operated and can be set to break away or remain fixed at the customer’s option. Because of our six tie bar design, the toggle mechanism can be retracted away from the nozzle area for easy access and maintenance. |
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Our new dipped style gooseneck design prevents freezeups and reduces porosity by immersing the gooseneck below the metal surface. Our shot ends are further enhanced with the addition of a piston type accumulator for greater efficiency. |
Our goosenecks are cast alloy steel with hardened solid bottom sleeves for maximum life. Massive shot cylinder, lines and porting and a dedicated shot end manifold with separate accumulator and controls enable the machines to produce high quality flash free castings. The hydraulic manifold has controls for single, two speed and in larger machines (P200 and above) intensification as well as a complete range of control of shot velocity. Many of the adjustments can be made from the operator interface and the others on valving on the manifold. Total adjustability of pressure, velocity and timing as well as memory retention of settings are standard on every machine
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The hydraulic systems on our machines are perhaps the best feature we offer. A high-energy efficient motor and pump are located to maximize performance and minimize noise. Separate manifolding for the clamping system, the shot system and on larger machines, the core pull and hydraulic ejection provide efficient delivery of the fluid to enable smooth, trouble free operation. By utilizing separate accumulators for developing closing speed and operating the shot system, we eliminate the need for larger, more energy consuming pumps and this allows lower operating pressure to provide stable performance with less maintenance required.
All machines utilize our proven system that provides a large hydraulic fluid reservoir with baffling to isolate the suction and return sides of our system. Large capacity suction and return line filters insure top performance. A large capacity heat exchanger maintains proper operating temperature for the hydraulic fluid.
All machines feature low pressure closing, automatic recycling, hydraulic multiple pulse ejection, hydraulic multiple sequence core pulls, motorized die height and two speed shot as standard. Speed and pressure can be individually adjusted on most of these features.
Our shot systems are of particular note because we provide extremely high shot pressure and velocity comparable to the most sophisticated and expensive machine in the world. A unique sequence valve arrangement coupled with our proprietary circuit design provides our customers with the ability to tailor each set up to the requirements of the job they are running. Parameters can be saved on a log.
Automation equipment and accessories for our machines were developed and are built in the same facility as our machines. Everything is designed to interface seamlessly with a minimum of setup required. We offer a dependable, proven vertical rotation extractor, a variety of reciprocating spray systems, a variety of conveyor systems utilizing both water quench and an air cooling tunnel and central hydraulic nozzle position changing. We can supply automatic linkage lubrication, shot monitoring systems, special platen drilling and arrangements, special bases for custom installations and a variety of furnace and fuel options to suit any requirement.
All models are supplied with a complete set of spare parts, tools, manuals, seal kits and filter elements, hand spray gun, die lifting boom (models up to P200), die clamps, leveling pads and a complete water manifold and drain system. Freight on all of our machines is included to the customer’s facility. We provide startup and training with every machine and we stand behind our products with a strong warranty and complete stock of spare parts and factory trained technicians to assist our customer base.
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